General PET Expandable Braided Cable Sleeving

MJ FLEX BRS-PET is a general-purpose expandable braided sleeve for organizing and protecting wire harnesses in electrical, automotive and industrial equipment. PET monofilament creates a lightweight, flexible abrasion barrier that expands over connectors and contracts around cable bundles. It is the practical starting point when the application does not require a specialized railway, UV or defined flame-performance grade.

  • Material :

    PET Monofilament
  • Working Temperature :

    -40℃~ +125℃
  • Melting Point :

    240+(-)10℃
  • Flammability :

    UL94 V2
  • Standard Color :

    Black
  • Certification :

    Rohs,Reach,Halogen Free
  • MOQ :

    500m
  • Why Choose BRS-PET Expandable Braided Sleeving?

    • Solve everyday cable disorder 

    The braid groups loose wires into a clean, manageable harness.

    • Reduce routine cable-jacket wear

    PET provides a lightweight sacrificial barrier against rubbing and scuffing.

    • Speed installation over connectors 

    Expandable construction reduces connector removal and supports efficient assembly.

    • Avoid paying for unnecessary special grades

    The standard version covers general indoor protection when no specific fire, UV or industry certification is required.

     

    Key Features

    1. PET monofilament material

    Provides reliable general-purpose cable protection.

    2. Expandable braided design 

    Fits over connectors and accommodates moderate bundle variation.

    3. Lightweight abrasion protection 

    Protects wire jackets without a heavy conduit.

    4. Flexible cable routing

    Follows bends and irregular harness paths.

    5. Open breathable structure

    Allows heat and moisture to dissipate instead of sealing the bundle.

    6. Hot-knife cuttable

    Supports clean production cutting and reduced end fraying.

    7. Wide customization range

    Size, color, cut length, packaging and labeling can be tailored subject to MOQ.

     

    Technical Data

    Material PET monofilament
    Construction Expandable braid
    Working Temperature -40°C to +125°C
    Melting Point 240±10°C
    Flammability UL94 V2
    Abrasion Resistance Medium
    Wall thickness 0.65 ± 0.05 mm
    Standard Color Black
    Certification RoHS,REACH,Halogen Free
    Halogen Free Yes
    UV Resistant Yes
    Cutting Tool Hot knife

    Specifications
    Part No
    Flat Width(W)
    Expanded Range(mm)
    Wall
    Thickness
    (mm)
    Packing
    Length
    (m/spool)
    Inch
    mm
    Min.(I)
    Max.(O)
    BRS-PET-003-BK
    1/8”
    3 1 6
    0.65±0.05
    1000
    BRS-PET-006-BK
    1/4”
    6 3 9
    0.65±0.05
    500
    BRS-PET-008-BK
    5/16”
    8 5 12
    0.65±0.05
    350
    BRS-PET-010-BK
    3/8”
    10 7 17
    0.65±0.05
    350
    BRS-PET-012-BK
    1/2”
    12 8 20
    0.65±0.05
    350
    BRS-PET-016-BK
    5/8”
    16 10 27
    0.65±0.05
    250
    BRS-PET-018-BK
    11/16"
    18 12 29
    0.65±0.05
    250
    BRS-PET-020-BK
    3/4”
    20 14 32
    0.65±0.05
    200
    BRS-PET-025-BK
    1”
    25 18 35
    0.65±0.05
    200
    BRS-PET-032-BK
    1-1/4”
    32 20 50
    0.65±0.05
    150
    BRS-PET-038-BK
    1-1/2”
    38 30 60
    0.65±0.05
    100
    BRS-PET-045-BK
    1-3/4”
    45 35 75
    0.65±0.05
    100
    BRS-PET-050-BK
    2”
    50 40 80
    0.65±0.05
    100
    BRS-PET-064-BK
    2-1/2”
    64 45 105
    0.65±0.05
    50
    BRS-PET-076-BK
    3”
    76 64 120
    0.65±0.05
    50
    BRS-PET-100-BK
    4”
    100 80 150
    0.65±0.05
    50
    ● Note: Expanded range describes geometric capability, not the preferred continuous operating point. Selecting near maximum expansion increases braid openings, reduces surface coverage and shortens installed length.

    Typical Applications
    Automotive wire harnesses
    Organizes interior and general vehicle wiring while reducing contact abrasion.
    Industrial control panels
    Bundles signal, control and power wiring to improve routing and serviceability.
    Robotics and automation
    Manages flexible cable groups along machine frames and moving assemblies.
    Electrical appliances 
    Protects internal leads from housings, sharp edges and installation handling.
    Computers and electronic equipment
    Keeps power and data cables organized without adding bulky conduit.
    General retrofit projects 
    Slides over disconnected cable runs and connectors where a closed expandable sleeve is preferred.

    How to Select

    Measure the finished bundle and largest connector, then choose a size that provides adequate expansion without excessive loss of coverage. State the working temperature, abrasion level, color, cut length and any flame, UV or industry standard. If a defined requirement applies, select the corresponding functional PET grade instead of the general version.

     

    Customization Available

    • Size range - Multiple nominal diameters can be supplied for small wires through larger cable bundles.

    • Color matching - Black is standard; additional colors can be produced for identification or brand requirements.

    • Braid density and expansion - Construction can be reviewed to balance coverage, flexibility and connector pass-through.

    • Cut lengths - Pre-cut pieces with hot-knife sealed ends can support line-side harness assembly.

    • Private packaging - Roll length, retail box, barcode, customer label and carton quantity can be customized.

     

    Testing and Compliance

    General BRS-PET is intended for standard cable organization and abrasion protection. Applicable RoHS, REACH and halogen-free documentation can be supplied for approved materials. Where UL 94 V-0, VW-1, FMVSS 302, UV or EN 45545 performance is specified, use the corresponding tested MJ FLEX variant rather than applying those claims to the general product.

     

    Quality Assurance

    • PET yarn inspection - Material, filament diameter, color and surface condition are checked before braiding.

    • In-process braid control - Coverage, braid pattern, tension and diameter are monitored during production.

    • Expansion verification - Samples are fitted over controlled mandrels to check expansion and recovery.

    • Length control - Roll length or pre-cut length is checked against the order and agreed tolerance.

    • Final appearance and packing - Ends, surface cleanliness, labels and packaging are inspected before shipment.

    Frequently Asked Questions

    01. How much can the sleeve expand?
    Expansion depends on nominal size and braid construction. Provide the bundle and connector dimensions for a suitable recommendation.
    02. Can it be cut with scissors?
    It can, but a hot knife is recommended because it seals the PET filaments and helps reduce fraying.
    03. Is standard PET suitable outdoors?
    For prolonged sunlight exposure, use the UV-resistant version and review the actual environmental requirements.
    04. Is it flame retardant?
    Do not assume a defined flame rating for the general version. Select the VW-1, UL 94 V-0 or EN 45545 variant when the specification requires it.
    05. Are custom colors available?
    Color development may be reviewed against volume and performance requirements. Color changes can affect UV or flammability evidence and should be approved before production.

     

    Request a Sample or Quote

     Share the bundle diameter, connector size, environment, required standard and quantity. MJ FLEX will recommend a suitable construction and arrange samples or a quotation.

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