• Improve cable coverage
The tight weave reduces open spaces in the braid, helping cover exposed conductors, mixed wire colors and irregular bundles.
• Create a cleaner harness appearance
PET provides a lightweight sacrificial barrier against rubbing and scuffing.
• Protect without bulky conduit
The lightweight PET mesh helps reduce routine rubbing while preserving flexibility and airflow.
• Fit connectors and diameter changes
The expandable braid enlarges for installation and contracts around the cable bundle when the correct size is selected.
1. High-density braided construction
This high density braided sleeving provides greater visual coverage than conventional open-weave products.
2. Expandable mesh structure
The braided mesh sleeve accommodates a defined range of cable diameters and can pass over many connectors during installation.
3. Improved wire concealment
Helps mask mixed colors, markings and uneven cable arrangements inside the bundle.
4. Lightweight abrasion protection
Creates a flexible barrier that helps reduce routine cable-jacket rubbing and scuffing.
5. Flexible harness routing
Bends with cable assemblies and follows moderate changes in bundle profile.
6. Clean cable-management finish
The mesh cable wrap produces an organized appearance for equipment wiring and customer-visible assemblies.
7. Custom OEM configurations
Nominal size, braid density, color, cut length and packaging can be reviewed for project requirements.
| Material |
PET monofilament |
| Construction |
Tight-weave expandable braid |
| Working Temperature |
-40°C to +125°C |
| Melting Point |
240±10°C |
| Flammability |
UL 94 V0,VW-1 |
| Standard Color |
Black,Orange |
| Size range |
Project-specific nominal sizes |
| Certification |
RoHS,REACH,Halogen Free |
| Cutting Tool |
Hot knife |
| Supply form |
Bulk rolls or custom cut lengths |
Specifications
|
Part No
|
Flat Width(W)
|
Expanded Range(mm)
|
Wall
Thickness
(mm)
|
Packing
Length
(m/spool)
|
|
Inch
|
mm
|
Min.(I)
|
Max.(O)
|
|
BRS-PET-002-HD
|
5/64"
|
2 |
2 |
2 |
0.80±0.10
|
800 |
|
BRS-PET-003-HD
|
1/8”
|
3 |
2 |
3 |
0.80±0.10
|
800 |
|
BRS-PET-006-HD
|
1/4”
|
6 |
4 |
6 |
0.80±0.10
|
500 |
|
BRS-PET-008-HD
|
5/16”
|
8 |
6 |
8 |
0.80±0.10
|
350 |
|
BRS-PET-009-HD
|
23/64"
|
9 |
7 |
10 |
0.80±0.10
|
350 |
|
BRS-PET-010-HD
|
3/8”
|
10 |
8 |
11 |
0.80±0.10
|
350 |
|
BRS-PET-012-HD
|
1/2”
|
12 |
9 |
13 |
0.80±0.10
|
300 |
|
BRS-PET-016-HD
|
5/8”
|
16 |
13 |
17 |
0.80±0.10
|
250 |
|
BRS-PET-020-HD
|
3/4”
|
20 |
16 |
20 |
0.80±0.10
|
200 |
Typical Applications
Automotive interior wire harnesses
Covers mixed-color wiring behind dashboards, consoles, seats and trim while maintaining routing flexibility.
Industrial machinery and control panels
Organizes sensor, signal and control cables and helps reduce jacket contact with frames and enclosure edges.
Consumer appliances
Improves the appearance of internal cable groups and protects wires from routine housing contact.
Electronics and communication equipment
Contains compact data, power and signal bundles where neat presentation and ventilation are both important.
Robotics and automated equipment
Provides lightweight coverage for flexible cable groups routed through protected moving or service areas.
Measure the minimum and maximum cable-bundle diameter and the largest connector or fitting the sleeve must pass over. Choose a nominal size that provides the required installed coverage without operating continuously at maximum expansion. Greater expansion opens the braid angle and reduces surface coverage, so projects with strict concealment requirements should be evaluated on the actual bundle. Also specify bend radius, movement, abrasion, temperature, fluids, color and cut-length requirements.
Customization Available
Nominal diameter and expansion range - Sized for the cable bundle, connector clearance and target coverage.
Braid density and yarn configuration - Reviewed to balance coverage, flexibility, weight and installation requirements.
Colors and identification - Standard black plus project colors or tracer options subject to MOQ and yarn availability.
Cut lengths and packaging - Hot-cut or other agreed end preparation, labeled lengths, reels, bags and OEM cartons are available.
Material declarations such as RoHS and REACH may be available for the confirmed construction. Standard BRS-PET-HD should not be presented as flame retardant, UV resistant or suitable for a defined temperature class unless the exact supplied version is supported by corresponding test data. Coverage and expansion should be verified at the actual installed diameter because braid openness changes as the sleeve expands.
PET yarn verification - Material identity, color and incoming yarn condition are checked against the approved specification.
Braid-density inspection - Yarn distribution, coverage consistency and visible openings are monitored during production.
Dimensional and expansion check - Nominal size and fit are verified using controlled bundle diameters.
Surface-quality inspection - Broken filaments, contamination, loops and other visible braid defects are checked.
Final order release - Length, quantity, labels, packaging and required documents are confirmed before shipment.
Frequently Asked Questions
01. How is BRS-PET-HD different from standard PET braided sleeving?
It uses a tighter braid to provide greater visual coverage and a more uniform finished appearance. Exact coverage depends on the installed diameter.
02. Does expansion affect cable coverage?
Yes. As the sleeve expands, the braid angle opens and the visible gaps increase. Select the size using both the cable bundle and the required coverage.
03. Can it pass over connectors?
Yes, when the selected construction has sufficient expansion for the largest connector. Provide connector dimensions for confirmation.
04. Can custom colors be supplied?
Yes, subject to PET yarn availability, color tolerance and minimum order quantity.
05. How should the sleeve ends be finished?
PET braid is commonly hot-cut to help control fraying. The final cutting method should match the assembly process and appearance requirement.
Request a Sample or Quote
Send the cable-bundle range, largest connector dimensions, required coverage, installation environment, color, cut length and order quantity. MJ FLEX will recommend a suitable BRS-PET-HD construction and arrange a sample or quotation.
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