PA66 Nylon Expandable Braided Wire Sleeving

MJ FLEX BRS-PA66 is braided from polyamide 66 monofilament for wire harnesses that need a strong combination of abrasion resistance, mechanical durability and higher thermal capability than general PET or standard PA6 constructions. Its expandable braid supports installation over connectors while maintaining flexible coverage around complex industrial cable bundles.

  • Material :

    PA66
  • Working Temperature :

    -40℃~ +150℃
  • Melting Point :

    256+(-)10℃
  • Flammability :

    FMVSS 302
  • Standard Color :

    Black
  • Certification :

    Rohs,Reach,Halogen Free
  • MOQ :

    1 spool
  • Why Choose BRS-PA66 Nylon Braided Sleeving?

    • Protect demanding harness routes 

    The PA66 braid helps resist wear where cable bundles experience frequent contact, vibration or handling.

    • Use nylon at elevated service temperatures 

    PA66 has a higher melting point than PA6 and is considered for applications with greater thermal demand.

    • Install over terminated assemblies

    Expandable construction reduces the need to remove connectors during harness sleeving.

    • Reduce premature sleeve replacement

    A tougher material choice can improve durability where standard general-purpose braid wears too quickly.

     

    Key Features

    1. PA66 monofilament yarn

    Delivers a tough braided surface for demanding cable protection.

    2. Higher thermal capability 

    Supports applications requiring more heat resistance than common PET or PA6 alternatives, subject to grade confirmation.

    3. Strong abrasion performance

    Helps protect wire jackets in high-contact industrial routes.

    4. Expandable connector pass-through

    Enlarges for installation and contracts around the finished bundle.

    5. Flexible harness routing 

    Follows bends, branches and changing bundle profiles.

    6. Resistance to oils and chemicals

     Suitable for many industrial environments after compatibility review.

    7. Custom engineered supply

    Diameter, color, cut length and packaging can be matched to project requirements.

     

    Technical Data

    Material PA66 monofilament
    Construction Expandable braid
    Working Temperature -40°C to +150°C
    Melting Point 256±10°C
    Flammability FMVSS 302
    Abrasion Resistance Very High
    Standard Color Black
    RoHS Compliant Yes
    Reach Compliant Yes
    Halogen Free Yes
    UV Resistant Yes
    Cutting Tool Hot knife

    Specifications
    Part No
    Flat Width(W)
    Expanded Range(mm)
    Packing
    Length
    (m/spool)
    Inch
    mm
    Min.(I)
    Max.(O)
    BRS-PA66-003-BK
    1/8”
    3 1 6 1000
    BRS-PA66-006-BK
    1/4”
    6 3 9 500
    BRS-PA66-008-BK
    5/16”
    8 5 12 350
    BRS-PA66-010-BK
    3/8”
    10 7 17 350
    BRS-PA66-012-BK
    1/2”
    12 8 20 350
    BRS-PA66-016-BK
    5/8”
    16 10 27 250
    BRS-PA66-018-BK
    11/16"
    18 12 29 250
    BRS-PA66-020-BK
    3/4”
    20 14 32 200
    BRS-PA66-025-BK
    1”
    25 18 35 200
    BRS-PA66-032-BK
    1-1/4”
    32 20 50 150
    BRS-PA66-038-BK
    1-1/2”
    38 30 60 100
    BRS-PA66-045-BK
    1-3/4”
    45 35 75 100
    BRS-PA66-050-BK
    2”
    50 40 80 100
    BRS-PA66-064-BK
    2-1/2”
    64 45 105 50
    BRS-PA66-076-BK
    3”
    76 64 120 50
    BRS-PA66-100-BK
    4”
    100 80 150 50
    ● Note: Expanded range describes geometric capability, not the preferred continuous operating point. Selecting near maximum expansion increases braid openings, reduces surface coverage and shortens installed length.

    Typical Applications
    Heavy machinery
    Reduces harness wear caused by vibration and contact with metal frames or guards.
    Automotive underbody and equipment zones 
    Protects cable bundles where abrasion and higher operating temperatures must be considered.
    Robotics and automated production 
    Supports flexible routing while controlling cable contact and repeated handling.
    Welding and fabrication equipment
    Provides durable organization for cables exposed to rough shop conditions; heat and spatter exposure require separate review.
    Industrial motors and control systems
    Protects power, sensor and control leads near equipment with elevated ambient temperature.
     

    How to Select

    Choose PA66 when abrasion, mechanical strength or thermal demand exceeds the needs of a general PET sleeve. Supply the continuous and peak temperature, contact materials, fluids, motion, bundle diameter and largest connector. Do not select only by polymer name; the finished braid construction and material grade must match the application.

     

    Customization Options

    • Diameter and recovery - The braid construction can be matched to the required bundle range and connector pass-through.

    • Braid density - Coverage can be adjusted where the project prioritizes protection, flexibility or expansion.

    • Color and identification - Standard black, special colors and identification markings are subject to material and MOQ review.

    • Cut pieces or production rolls - Supply format can be adapted to harness assembly and line-side handling.

    • Special packaging - Private labels, lot identification and project-specific cartons are available by agreement.RS-PA6 — PA6 Expandable Braided Sleeving.

    Testing and Compliance

    Technical approval should be based on the exact PA66 grade and finished braid construction. Available material documents may include RoHS, REACH and halogen-free declarations for applicable materials. Flame rating, automotive burning performance and temperature claims require construction-specific evidence and must not be inferred from PA66 resin alone.

     

    Quality Assurance

    • Resin and yarn traceability - Approved PA66 yarn and production lot information are controlled before use.

    • Process monitoring - Braid tension, pattern and coverage are monitored to reduce variation between rolls.

    • Expansion and recovery test - Samples are checked on representative mandrels to confirm installation behavior.

    • Surface inspection - The sleeve is reviewed for loose filaments, snags, contamination and inconsistent density.

    • Shipment verification - Quantity, length, labels and required documents are checked against the order.

    Frequently Asked Questions

    01. What is the main difference between PA66 and PA6 sleeving?
    PA66 generally offers a higher melting point and is often selected for more demanding heat and abrasion conditions. Final performance depends on the exact yarn and braid construction.
    02. Is PA66 suitable near welding operations?
    It may protect against routine abrasion, but it is not a substitute for a dedicated molten-metal or high-radiant-heat barrier.
    03. Does the sleeve resist oil?
    PA66 has useful resistance to many oils, but compatibility should be checked against the actual fluid, concentration, temperature and exposure time.
    04.Is a flame-retardant grade available?
    Please provide the required test standard. Availability and documentation depend on the specified construction.
    05. What determines MOQ, price and lead time?
    MOQ, price and lead time depend on size, color, order quantity, customization, packaging and testing requirements. Please provide your required sizes, quantities and Incoterm for an accurate quotation.
    06. Are custom colors, lengths and packaging available?
    Yes, subject to size, quantity and performance requirements. Confirm MOQ and lead time with the sales team.

     

    Request a Sample or Quote

     Share the bundle diameter, connector size, environment, required standard and quantity. MJ FLEX will recommend a suitable construction and arrange samples or a quotation.

     

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